Process Automation for an Aluminium Production Company

Business Scenario

The client is a producer of extruded aluminium tubes for the heat exchangers of automobiles and air conditioners (called “extruded multi-port tubes”) in four countries-Japan, the United States, Thailand, and China-and supplies the products all over the world. To further enhance the global supply system of extruded multi-port tubes, the Group established a production and sales company in India. The company will further enhance the supply system of heat exchanger components on a global basis.

The Challenge

The client wanted to automate the business process for their new operation set up in India. Our team of experts visited their production plant cum office, understood their processes and implemented ERP with required automation.


  • Sales quote, Sales order - Overseas & Domestic, Sales order - Sample Shipping
  • Shipping from plant or depot
  • Scrap selling, Goods return
  • Return without goods, Production order
  • Production result (Extrusion, Coating, Cutting)
  • Purchase order, Purchase Receipt (Differed Payment, Prepayment)
  • Physical inventory counting
  • Inventory movement (in plant, Inter-Location)
  • Serial and lot number tracking for inventory
  • Inventory revaluation
  • Production result (Mixing)


  • Reduction in time & efforts of employees work on manufacturing, sales, purchase & inventory
  • Increased accuracy of transactions and automation of processes
  • Informative reports, charts and statistics for better decision on plant operation
  • Better collaboration with other production plants and offices